Counting and Filling Line,Counting and Filling Line,Electric counting and filling machine (counting by Infrared photoelectricity sensor),China.Wenzhou Grand Machinery Technology Factory.

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Electric counting and filling machine (counting by Infrared photoelectricity sensor)

Technical Parameters

Model #	HTDS-8D	HTDS-12D	HTDS-16D	HTDS-24D
Numbers of Channel	8 Channels	12 Channels	16 Channels	24 Channels
Vibration Stages	3 Stages	3 Stages	3 Stages	3 Stages
Numbers of feeder	1	1	2	2
Max Capacity	4000pcs/min	6000pcs/min	8000pcs/min	12000pcs/min
Filled Capacity per bottle	1~1000pcs/Bottle
Application	000-5#Capsule、Softgel，φ5.5-12plain tablet、irregular tablet、sugar coated tablet，φ3-12 granules and other relevant solid granules,gummies
Hopper Volume	32L	39L	27L（left） + 27L（right）	34L（left） + 34L（right）
Bottle Neck	φ15~100mm
Bottle Diameter	Round bottle φ20~φ100mm; Square bottle 20~100mm
Bottle Height	40-240mm
Dust Collector	Standard Configuration
Air Pressure	0.6Mpa
Air Consumption	100L /min	130L/min	200L /min	260L /min
Working Environment	Temperature：0℃~40℃，Relative humidity：≤85%
Voltage/ Frenquency	AC220V 50/60HZ 1P
Power	900W	800W	1500W	1600W
Outer Dimension(mm)	1325mm×2060mm×1770mm	1325mm×1610mm×1770mm	1580mm×2060mm×1770mm	1666mm×2000mm×1770mm
Weight (KG)	850kgs	880kgs	1100kgs	1050kgs

v choose the counting machine by your requested capacity with filling qty and bottle size

Different channels counting machine capacity refer list

Dosage	Shape	Size（mm）	Bottle neck DIA(MM)	Filling Qty	Capacity(BPM)
Dosage	Shape	Size（mm）	Bottle neck DIA(MM)	Filling Qty	8	12	16	24
TABLET	ROUND COATED	10*6	30	30	50	50	100	100
			30	60	50	50	100	100
			30	100	42	50	85	100
TABLET	ROUND NON COATED	12*6	30	30	50	50	100	100
			30	60	45	50	90	100
			30	100	35	45	70	90
TABLET	IRREGULAR	17106	30	30	50	50	100	100
			30	60	40	45	80	90
			30	100	30	40	60	80
CAPSULE	0#		30	30	50	50	100	100
			30	60	35	40	70	80
			30	100	22	30	45	60
CAPSULE	1#		30	30	50	50	100	100
			30	60	40	42	80	85
			30	100	25	35	50	70
CAPSULE	2#		30	30	50	50	100	100
			30	60	42	50	85	100
			30	100	27	40	55	80
GRAINS	ROUND	6mm	30	30	48	45	96	90
			30	60	48	48	96	86
			30	100	45	45	90	90
			30	200	30	32	60	65
v for reference only, the exact speed depends on the dosage format and shape, and the size of the bottle neck, depending on the actual test.

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Machine structure

			Ø Modular design structure, Tool-free disassembly Ø Siemens HMI/ Panasonic PLC Ø Main body SS304, material touch SS316L Ø Bottle filling quantity is 1-1000pcs Ø Default filling rate is within the range of 0.1‰ Ø Unqualified filling quantity is no more than 1pc Ø No bottle/bottle jam NO working Ø Automatic rejection system of counting errors Ø Emergency stop Ø Alarm warning with sound and light
Ø With 3 sets vibration plate, the vibration is stable, which can make the pill one by one moving, especially the irregular piece, run smoothly and avoid miscounting Ø Dust collection design is adopted. Dust dropping holes on the vibration plate and collected in the recovery trough to be removed by a vacuum cleaner. In addition, in sensor counting box,dust removal can be achieved by setting blowing interval time according to the density of dust through the special automatic blowing and dust removal function of the machine. According to the number of dust sensors automatically fill the light. Dust excessive self-cleaning, to ensure the accuracy of the number of particles. There is no need to clear the sensor window in the operation of the equipment, and there is no need to stop the equipment from time to time. Pill door has dust-proof function to avoid dust entering cylinder
			Ø The double cylinder are used to control the feeding, filling and releasing of bottles Ø Filling nozzle can be vibrated when filling , the nozzle will firmly hold the bottle neck to ensure that the big pill is not blocked and the small pill not jumpped out. Ø When replacing bottles of different heights, it can be realized by electric regulation and upper and lower limit switches, and controlled on touch screen
Ø Counting sensors are made of special photoelectronic chips, which make the whole control system precise and concise Ø Compared with other manufacturers, they are more suitable for multi-channel requirements. The whole circuit control system with the sensor box and cylinder box which is well sealed and dust-proof

Ø Adopted with Pre-counting on sensor counting box and filling with gate on the filling nozzel controlled by cylinder. The cylinder controlled gate can avoid drug breaking Ø Filling nozzel can choosed mode for vibration up and down by production request
			Ø High volume powder collection system especialy for Non-coated tablet due to its more powder situation in production (option)
Ø automatic fault diagnosis and real-time monitoring alarm display system. Preprogrammable computers can record and save up to 30 groups of production parameters and increase them to 100 groups. Ø Auto and Manual operation Ø 3 level authority setting Ø I/O check list Alarm warning with sound and light with info on HIM Ø HMI program compliant with the 21 CFR Part 11 standard(option)
General Electrical Configuration
No.	Desc	Style		Brand
1	emergency stop	ZB2-BE102C		Schneider
2	sensor	GTB6-N1211		Sick
3	HMI	SMART1000IE		Siemens
4	PLC CPU	FP7CPS31E/21		Panansonic
5	PLC extend	FP7CCM2		Panansonic
6	PLC extend	MXY32DWD		Panansonic
13	PLC extend	AFP7Y16R		Panansonic
7	solenoid valve	VUVG-L10-M52-RT -M7-1H2L-W1		FESTO
8	frequency converter	AMK3000P42		Panansonic
9	Power output module	YMG-16P0F1-24		Yinke
10	switch power supply	DRP024V120W1AA		Meanwell
11	counting sensor	/		IMS
12	vibration control	SDVC34-MR		CHU
vSeller shall have the right to change with the same quality or upgrade configurations without notification

Electric counting and filling machine (counting by Infrared photoelectricity sensor)

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